Engineering & Machining of a Spray Shower Tester for the Environmental Protection Industry
We are well known for our ability to take a project from prototype to production, with an emphasis on design for manufacturing (DFM). Our seasoned engineers are versed in producing complex parts with tight tolerances using CNC machining on a variety of thin, round, or curved surfaces at different angles and locations.
A local area customer in Sunrise, FL specializing in environmental protection required a spray shower tester part for scientific measuring. Our customer knew of our workmanship and quality, as well as our ability for DFM services. The part required solid brass with a diameter of 4.015″ x 1.473″ at +/− .002″ tolerances with a brushed finish. Each part contained over 120 holes at 0.019″ diameter, with the added challenge of machining these parts on rounded and curved surfaces.
Using our Mori Seiki NT3150 9-axis Mill/Turn machining system, we programed the unit to complete each part in a single operation. Matching the “head” to the mount required tight tolerances, as the thin curved surfaces were quite intricate. To confirm dimensional accuracy, our inspectors used a Coordinate Measuring Machine (CMM). We completed the project in less than 3 days and produced 40 units for the customer, who was extremely pleased with our work.
As a result, our new customer became a long-term partner with additional projects currently underway. Backed by our ISO compliance as well as IEC and GB national standards for quality control, we’ve built a reputation as a premier provider of high quality CNC machining services. To learn more about our spray shower tester production, please contact us or refer to the table below.
Spray Shower Tester Project Highlights
- Project Description
- Spray shower tester for a scientific environmental testing device.
- Capabilities Applied/Processes
- Equipment Used to Manufacture Part
- Mori Seiki NT3150 9-Axis Mill/Turn machine
- Part Diameter
- 4.015″ X 1.473″
- Tightest Tolerances
- +/− 0.002″
- Material Used
- Material Finish
- In process testing/inspection performed
- Industry for Use
- Environmental Protection
- 40 units
- Delivery/Turnaround Time
- Under 3 days
- Delivery Location
- Sunrise, Florida
- Standards Met
- ISO 9001:2008, AS9100, IEC 60529, IEC 60598-1, IEC 60335-1, IEC 60745-1, GB 4208, GB 7000.1